Manufacturing Service for Customised Jigs
24 July 2023
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Customised jigs are special tools utilised to hold a workpiece in place and guide the cutting or drilling tool during manufacturing, which can help improve production efficiency and reduce costs. They are often designed specifically for a particular manufacturing process or product, making sure that quality control can be achieved optimally by industries.
Unlike off-the-shelf or standard jigs, customised jigs are preferred by many manufacturers as their specifications can be tailored to their unique needs. Their composition, size, and other qualities are picked based on the requirements of the clients.
Benefits of Customised Jigs
Many benefits are associated with customised jigs. Some of them are as follows:
• Improved Production Efficiency: Customised jigs can fit perfectly with your intended manufacturing process, making it easier to position and hold workpieces during the said process. This precision ensures your manufacturing process runs smoothly and efficiently, reducing errors and improving throughput. Customised jigs can also minimise the time required to set up machines for the process, making it faster and more efficient.
• Enhanced Quality Control: Customised jigs can also work with specific workpieces perfectly, making sure they are held in the correct position during the manufacturing process. This benefit eradicates errors that can result in poorly finished products, thus improving the quality of the finished product. With customised jigs, you can achieve consistent quality across multiple production runs.
• Guaranteed Flexibility: This type of jig can accommodate a wide range of workpiece sizes, shapes, and materials. This flexibility enables manufacturers to adapt to changes in product design or manufacturing requirements, allowing for greater customisation and product innovation that other types of jigs cannot generate.
• Lower Costs: With customised jigs, you can eliminate the need for multiple tools or devices for different products. This reduces the overall costs of production and simplifies the manufacturing process. They also improve the accuracy of the manufacturing process, reducing the amount of waste and rework that is required.
• Improved Safety: Customised jigs are designed to hold workpieces securely, reducing the risk of accidents or injuries during the manufacturing process. They likewise minimise the physical strain related to the manufacturing process. This improves the safety of operators, guarantees comfort, reduces the risk of work-related injuries, and cuts the risk of damage to machinery or equipment.
Producing Customised Jigs
All benefits of customised jigs can only be achieved once they are produced optimally.
The first step that should be done in producing them is to design them with specialised computer-aided design software. This software allows engineers to generate detailed models of the jigs that incorporate all the needed specifications like dimensions, tolerances, and materials. The next step is prototyping. It involves creating prototypes of the jigs through 3D printing, CNC machining, or manual fabrication, making sure they can function as intended. Prototyping also identifies any potential design flaws.
The third step in producing customised jigs is testing the prototypes. It involves subjecting them to rigorous tests like physical stress tests, functional tests, and durability tests. Once they have passed all these tests, the generated customised jigs can be put into production.
Customised jigs offer a wide range of benefits for manufacturers as long as they are designed, tested, and produced effectively. They improve production efficiency, guarantee quality control, and reduce costs, while also increasing flexibility, safety, and productivity. They also offer the potential for greater customisation and product innovation, making them an essential tool for manufacturers looking to stay ahead of the competition.
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