Maintain Your Homogenizer Machine with the Right Parts and Spares from Amon Engineering
24 October 2022
When it comes to generating products with a consistent and uniform mixture, manufacturing businesses can never go wrong with homogenizer machines. Homogenizer machines are equipment pieces that can break the components of a product before distributing them evenly throughout the solution. Apart from generating a homogenous mixture, homogenizer machines can also carry out other activities like grinding, dissolving, and dispersing.
The processes carried out by homogenizer machines make them extremely useful in food and beverage production. They can even be utilised in chemical processing, pharmaceuticals, agricultural products manufacture, and lab testing.
Maintaining Your Homogenizer Machine Properly
Given the working principles of homogenizer machines, they should only be made from durable materials. But despite their material composition, these machines should still be assessed and maintained optimally. If you are currently using this type of machine, you should make sure that it will be inspected and maintained regularly.
Here are some things you can do to maintain your homogenizer machine.
• Calibrate the Pressure Gauge: One thing you should do to maintain your homogenizer machine is to check the pressure gauge. When processing milk or other similar products, your gauge should be made from stainless steel and must be loaded with glycol fluid. These specifications can ensure that it will not corrode or get damaged by vibrations.
• Replace Homogenizer Valves: Another thing you should do to keep your homogenizer machine working is to replace its homogenizer valves. Their replacement must be done if they have already been deformed. Replacing them should also be prioritised once grooves and leaks have already bombarded the valves.
• Regulate Pressure Fluctuations: Minimising the pressure fluctuations of your homogenizer machine is necessary whenever homogenisation and pasteurisation are being conducted. The same thing must be done when carrying out other processes.
• Assess Safety Valves: The safety valves should be assessed and checked whenever they release pressure at specific set points. This maintenance tip can be carried out by utilising a hydraulic test pump.
• Check the Rotation Direction: Your homogenizer machine works by rotating some of its components. Now, if they rotate in the wrong direction, the lubrication mechanism on the shaft might fail. Hence, checking the rotation direction after repairing or replacing the drive motor is a must to prevent any mishaps along the way.
• Change the Bearings and Belts: The power drive of your homogenizer machine utilises bearings and belts. With prolonged use, these components might wear out until they cannot work anymore. Once your homogenizer machine maximises damaged bearings and belts, you must replace them right away.
• Inspect Lubrication Oil: One more thing that should be done when maintaining your homogenizer machine is to inspect the lubrication oil daily. Depending on the manufacturer of the machine, you must follow its instructions when replacing the oil. Most of the time, the oil should be drained and replaced every six months to keep the machine working.
Obtain the Suitable Parts from Amon Engineering
Even with proper maintenance, some parts of your homogenizer machine might get damaged due to wear and tear and should be replaced to ensure that it will keep running and working. To help you get one, you can contact us at Amon Engineering. We manufacture spare and wear replacement parts for all brands and makes of homogenizer machines. We can likewise work with your samples, sizes, drawings, and choice of materials.
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